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焊接機(jī)器人應(yīng)用中存在的問題和解決措施?

來(lái)源:http://www.meangen.com/  發(fā)布時(shí)間:2022-02-10 瀏覽次數(shù):0

(1)出現(xiàn)焊偏問題:

(1) Problem of partial welding:
可能為焊接的位置不正確或焊槍尋找時(shí)出現(xiàn)問題。這時(shí),要考慮TCP(焊槍點(diǎn)位置)是否準(zhǔn)確,并加以調(diào)整。如果頻繁出現(xiàn)這種情況就要檢查一下機(jī)器人各軸的零位置,重新校零予以修正。
It may be that the welding position is incorrect or there is a problem when looking for the welding gun. At this time, it is necessary to consider whether TCP (welding torch spot position) is accurate and adjust it. If this happens frequently, it is necessary to check the zero position of each axis of the robot and correct it again.
(2)出現(xiàn)咬邊問題:
(2) Undercut problem:
可能為焊接參數(shù)選擇不當(dāng)、焊槍角度或焊槍位置不對(duì),可適當(dāng)調(diào)整。
It may be due to improper selection of welding parameters, incorrect angle or position of welding gun, which can be adjusted appropriately.
(3)出現(xiàn)氣孔問題:
(3) Air hole problem:
可能為氣體保護(hù)差、工件的底漆太厚或者保護(hù)氣不夠干燥,進(jìn)行相應(yīng)的調(diào)整就可以處理。
If the protective gas is too thick or the protective gas is too thick, the workpiece may be adjusted accordingly.
(4)飛濺過(guò)多問題:
(4) Excessive splashing:
可能為焊接參數(shù)選擇不當(dāng)、氣體組分原因或焊絲外伸長(zhǎng)度太長(zhǎng),可適當(dāng)調(diào)整機(jī)器功率的大小來(lái)改變焊接參數(shù),調(diào)節(jié)氣體配比儀來(lái)調(diào)整混合氣體比例,調(diào)整焊槍與工件的相對(duì)位置。
It may be due to improper selection of welding parameters, gas composition or too long extension length of welding wire. The welding parameters can be changed by appropriately adjusting the power of the machine, adjusting the gas proportioner to adjust the proportion of mixed gas, and adjusting the relative position between the welding gun and the workpiece.
(5)焊縫結(jié)尾處冷卻后形成一弧坑問題:
(5) An arc crater is formed after cooling at the end of the weld:
可編程時(shí)在工作步中添加埋弧坑功能,可以將其填滿。
When programmable, the submerged arc pit function is added in the working step, which can be filled.

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